Every step of the CR Garments production process happens under one roof at No 330/1, Palladam Road. No subcontracting. No third-party CMT. What you inspect in Tirupur is exactly what ships — the same machines, the same team, the same quality standard.
Combed and carded cotton yarn sourced from Tirupur and Erode mills. Counts selected per buyer GSM specification — typically 30s for jersey, 40s for fine pique, 20s for fleece and terry. Yarn certificates available on request. Organic / GOTS yarn sourced on confirmed order with advance notice.
In-house circular knitting machines produce jersey, interlock, pique, single-jersey, double-jersey, terry and fleece grey fabric. GSM is checked immediately after knitting against buyer specification — reknit if outside tolerance. Grey fabric is relaxed and pre-shrunk before cutting to manage dimensional stability.
Fabric is spread and cut to buyer tech pack or CR Garments in-house pattern. Size sets checked against graded spec. Bundles are tagged and tracked through the sewing floor — no mix-ups between orders or size sets.
Flat-lock seams for activewear and sportswear; over-lock and chain-stitch for standard jerseys and polos. Inline measurement checks at collar, chest, sleeve and length — against buyer's measurement chart. Defect rate tracked per operator; critical seams re-checked at end-of-line QC.
Screen printing for large runs — up to 6 colour separations. DTG digital print for small runs and photo-quality artwork. Embroidery for polo badges, chest logos and cap fronts. All decoration is strike-off approved by the buyer before the production run begins. Colour matching to Pantone specification. Wash-fastness and rub-fastness test reports available for all print methods.
Bio-wash and enzyme wash for soft hand-feel and anti-pilling. Silicone softener finish for premium jersey. After washing, a random sample is measured against the approved sample's washed dimensions — further pre-shrink treatment applied if required. Finished garments are steam-ironed and folded to buyer specification before entering the final QC stage.
Final inspection to AQL 2.5 — every shipment. Third-party pre-shipment inspection (SGS, Bureau Veritas, Intertek) is welcomed on request at buyer's cost. No shipment leaves without MD sign-off. Polybag packing per buyer specification — individual poly, size-set poly or ship-ready. Master carton measurement and gross weight logged against packing list. FOB Chennai — shipping line booking, B/L coordination and export documentation handled in-house.
Buyers are welcome to visit our factory and walk through every step — circular knitting, sewing floor, print and finishing — on the same day. Write to R. Gesan to arrange a visit.